Caljan AutoLoader
Load trailers and swap bodies at sustainable high speeds. Parcels and packages are evenly distributed, allowing the AutoLoader to fill up to 80% of the available trailer or container height.
Get in touch with our teamWe wanted a solution that would run continuously, and saving space was important for us. Caljan AutoLoader proved to be a very good solution for our case.
- Mr. Souillé, Safety and Sustainability Manager at Damart, France
Why choose Caljan AutoLoader?
No operator required
Remove the physically demanding task of loading vehicles and reduce reliance on hard to staff roles
Throughput up to 3500 parcels per hour
Maintain a constant, reliable flow to meet rigid departure deadlines and increase output per dock
Controlled loading & predictable results
Parcels are distributed evenly to support stable loading behaviour and consistent performance shift after shift
Built in safety by design
LiDAR and safety light curtains protect operators and goods throughout every operating cycle
Flexible operation with short ROI
Retain full manual loading capability when needed, while achieving fast payback through labour and efficiency gains
Technical Specifications
Suitable for various applications
- Operations with irregular parcel supply
- Distribution centers looking to improve trailer fill rate
- Networks scaling automation across multiple sites
- Sites handling mixed parcel types
Connected solutions that elevate your entire dock
Build a fully connected, always‑on loading operation by pairing the AutoLoader with complementary automation and supported by Caljan’s industry‑leading service ecosystem.
Pair with AutoUnloader for a fully automated dock
Create a seamless, end‑to‑end parcel flow by combining the AutoLoader with the AutoUnloader for complete vehicle automation. Together, they remove manual touches, shorten turnaround time, and deliver the best part of a fully synchronized loading and unloading operation.
Maintain peak performance with our maintenance services
Keep your AutoLoader running at maximum uptime with Caljan’s dedicated maintenance programs and operational support. From planned preventive work to rapid assistance, our service infrastructure ensures predictable reliability throughout the equipment’s lifecycle.
Protect your investment with spare parts, upgrades & 24/7 support
Ensure long‑term performance with OEM spare parts, upgrade packages, refurbishments, and round‑the‑clock hotline support. These services keep your automation future‑proof, safe, and consistently performing—making your AutoLoader the best part of your dock operations.
FAQ about Caljan AutoLoader
Can't find what you need? Get in touch!What is the longest parcel size AutoLoader can handle?
The standard recommended parcel profile is up to 400 × 400 × 400 mm with a maximum weight of 5 kg.
Larger parcels may be possible, but this must be reviewed and aligned separately based on the specific application, parcel behaviour, and loading conditions.
The solution is suitable for parcels, polybags, and paper envelopes within the approved specifications.
How does AutoLoader handle large parcels?
During the loading process, larger parcels are placed in available positions on the trailer floor in a controlled manner, before the system continues loading the remaining area.
Large parcels must remain within the defined maximum allowed parcel profile, and the parcel flow must be singulated to ensure stable and predictable placement. Bulk or clumped parcels are not accepted.
What is the general AutoLoader fill level?
AutoLoader typically loads parcels up to approximately 75–80% of the available internal trailer or container height, depending on the parcel mix and trailer geometry.
Can Caljan AutoLoader handle a mix of sizes, weights, parcel types, and unstable parcel flow?
Yes, AutoLoader can handle a mixed parcel flow as long as the flow is singulated and within the recommended parcel specifications.
Bulk flow, clumped parcels, or uncontrolled infeed are not accepted, as AutoLoader relies on controlled, single‑piece parcel presentation for stable and predictable loading.
Energy‑saving functions help optimise operation during fluctuating or irregular parcel flow.
What is the average AutoLoader throughput?
AutoLoader throughput may vary depending on the speed of the feeding system, but in general, it is around 3,500 parcels per hour.
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